Powermatic WP2510 User Manual Page 1

Operating Instructions and Parts Manual 25-inch Planer Model WP2510 WMH TOOL GROUP, Inc. 2420 Vantage Drive Elgin, Illinois 60124 Part No.

10Grounding Instructions Electrical connections must be made by a qualified electrician in compliance with all relevant codes. This machine must be

11Converting from 230 Volt to 460 Volt Consult the diagrams on pages 54 and 55 for specific information on the following changes. 1. Disconnect ma

12Feed Rate The planer is equipped with selectable feed rate rollers that feed stock at 20, 25 or 30 feet per minute. To adjust speed, rotate the lev

13IMPORTANT: When removing or rotating inserts, clean saw dust from the screw, the insert, and the cutterhead platform. Dust accumulation between the

14To adjust the infeed roller: 1. Disconnect machine from power source. 2. Place a dial gauge under a knife insert in the cutterhead. (Figure 9 sho

15Pressure Bar Most planing problems can be traced to improper setting of the pressure bar. Its function is to hold down the material after it passes

16The table rollers are adjusted at the factory. If they should need further or “fine” adjustment: 1. Disconnect machine from power source. 2. Loos

173. Loosen the three socket head cap screws (A, Figure 15) beneath the table. 4. Place a rod-like object (such as a hex wrench) into one of the

18Feed restriction can also occur due to pitch buildup on the table. Be sure the table surface is clean. Dusting the surface with talc occasionally w

19Twisting If material twists while feeding through the planer, either the table rollers, pressure bar, or outfeed roller may be out of level. Refer

2Warranty and Service WMH Tool Group, Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Servi

20 The recommended lubrication for roller chains used in medium to slow speed operation is to simply wipe the chain clean. When there is an appreciab

212. Operation Modes There are two base operating modes – MANUAL and SINGLE. In MANUAL mode, the operator can raise or lower the table using the Co

22SINGLE MODE In single mode, the device performs automatic positioning of the table to the programmed target position. The “Table Up” or “Table Dow

23Example: Assume: target value on display = 100.00mm real value on display = 100.00mm To change the target value to 20.25mm, Step 1: Press ,

243. Fast Program (10 sets) To facilitate frequently used positions, such as different board thicknesses, the keys 0 to 9 have associated preset tar

25Step 5: Press ...[select program key 1] Step 6: Press ...

264. Select Counting direction You can select the counting direction according to the table movement. Step 1: Press Display ...

276. Set Software Limit (Hi/Lo End) There are High and Low software limits. If these are exceeded, the display will give an error message. To set t

288. Set Low Speed Limit This function defines the speed level which is considered abnormal for the machine. When the Controller starts the table m

299. Set Linear Correction NOTE: Setting Linear Correction should be done in MM (metric) mode, not inches. This will ensure accurate readings for tab

3 Table of Contents Warranty and Service ...

3011. Check Software Version To check the released version of the M15S Controller program: Step 1: Press Display In the real value wi

31Load the real value: Step 1: Press Display Step 2: Press to confirm or press to cancel. Example: The current value is 10.00mm bu

32 13. IN/MM Conversion The dedicated mm/inch key allows for immediate switch of the units between millimeters and inches. The LEDs on the key indic

3315. Calibration Step 1: Press Display Step 2: Use to move the planer table until M15S terminates the calibration and restarts.

34Display Possible cause: a. no sensor b. 9-pin connector is loose c. wire broken d. the gap between sensor and tape is too large Exclu

3517. M15S Specifications

36Troubleshooting: Planer Operating Problems Trouble Probable Cause Remedy Table rollers not set properly. Adjust table rollers to proper height. I

37Troubleshooting: Mechanical and Electrical Problems Trouble Probable Cause Remedy Knife inserts not set correctly. Make sure knife inserts are set

38Trouble Probable Cause Remedy Motor starter failure. Examine motor starter for burned or failed components. If damage is found, replace motor sta

39Column Assembly

4Parts List: Top Cover Assembly ... 52 Parts Li

40Parts List: Column Assembly Index No. Part No. Description Size Qty 1... WP2510-401...Idler Support Base...

4158... WP2510-458...Spring... 1

42Gearbox Assembly

43Parts List: Gearbox Assembly Index No. Part No. Description Size Qty ... WP2510-100...Gearbox Assembly (index nos. 1 thr

44Parts List: Cutterhead Assembly Index No. Part No. Description Size Qty 1... WP2510-201...Socket Head Cap Screw...

4557... 6012163...Shaft ...

46Table Assembly

47Parts List: Table Assembly Index No. Part No. Description Size Qty 1... WP2510-501...Roller Bracket...

48Base Assembly

49Parts List: Base Assembly Index No. Part No. Description Size Qty 1... TS-1504031...Socket Head Cap Screw...

5 Warning 1. Read and understand the entire owners manual before attempting assembly or operation. 2. Read and understand the warnings posted on th

5060... WP2510-660...S-Ring... 2 6

51122... VB-A86...V-Belt ...A86 ... 3

52Parts List: Top Cover Assembly Index No. Part No. Description Size Qty 1... TS-1504061...Socket Head Cap Screw...

53Parts List: Electrical Box Assembly Index No. Part No. Description Size Qty 1... TS-1531012...Screw...

54Electrical Connections – 230Volt

55Electrical Connections – 460Volt

56 WMH Tool Group 2420 Vantage Drive Elgin, Illinois 60124 Phone: 800-274-6848 www.wmhtoolgroup.com

6 blahblahblah 19. Make your workshop child proof with padlocks, master switches or by removing starter keys. 20. Give your work undivided attention

7Introduction This manual is provided by WMH Tool Group covering the safe operation and maintenance procedures for a Powermatic Model WP2510 Planer.

8Unpacking Open shipping container and any smaller boxes and check for shipping damage. Report any damage immediately to your distributor and shippin

9Installation and Assembly Tools Required for Installation: Forklift or hoist, with lifting straps 4mm hex wrench (provided) 22mm combination wrench